Introduction
At R3 Automation - Bangalore, our Customer Component Reverse Engineering services transform physical parts—even without design documentation—into accurate digital models. Employing portable CMM arms, laser scanners, and advanced CAD software, we help recreate components with precision for redesign, replication, or further manufacturing.
What Is Reverse Engineering?
Reverse engineering involves taking an existing component and reconstructing its geometry as a 3D digital model or drawing. It’s especially valuable when original CAD data is missing, worn out, or obsolete. We utilize portable CMM or scan-arm systems to capture critical dimensions and surface features, producing either point cloud or mesh data to build new CAD models.
Our Process at a Glance
- Part Analysis & Planning:We begin by understanding your component and requirements—materials, tolerances, deliverables, and purpose. The right measurement tools and modeling approach are selected accordingly.
- Data Capture (Scan & Probe):Using high-precision portable arms or laser scanners, we collect measurement data on-site or in your facility. Depending on part complexity, we switch between surface scanning and touch probing modes.
- Data Processing & Modeling:The scanned data is processed into point clouds, mesh models, or NURBS surfaces. Using reverse-engineering software like Geomagic or SOLIDWORKS, we refine the model until it closely matches the original component.
- Model Verification & Output:We verify accuracy via color-map comparison between the CAD model and scan data. Deliverables include solid or surface CAD models (STEP, IGES), mesh files (STL), and optional 2D drawings.
Benefits You Get
- Legacy & Obsolete Component Support - Revive parts without original drawings or tooling.
- Faster Lead Time & Cost Savings - Skip long downtime or costly/manual reproduction by directly scanning existing parts.
- Accurate & Flexible Deliverables - Receive CAD models suitable for future redesign, analysis, or manufacturing.
Why Choose Us?
- Skilled metrologists and engineers experienced in reverse engineering workflows
- Use of high-end portable CMM arms and laser scanners like FARO or Hexagon Absolute Arm
- Seamless integration with CAD & reverse-engineering tools (SolidWorks, Geomagic, Verisurf)
- Clear and thorough documentation: Reports, CAD models, and comparison data
- Onsite flexibility—ideal for large assemblies or components that are not transportable
